真空定向凝固爐

設備用途及原理

       本系列真空定向凝固爐是在真空條件下利用中頻感應加熱對其金屬或合金進行熔化，利用特殊設計的保溫爐和冷卻系統形成熱梯度，通過下拉機構來制備定向凝固和單晶零件的現代化設備。它能夠嚴格地控制材料的溫度和合金成份。

 　 其熔化爐部分具有快速熔化的功能,使元素的燒損降到最低。為獲得最高的溫度梯度和平整的凝固界面，采用了特殊設計的結構來滿足其溫度梯度的要求。主要用于生產銀基，鎳基、鐵基、鈷基超高溫合金，這些合金制造的高質量的產品被廣泛應用于航空渦輪發動機產業、汽車、生物醫學、化學和休閑娛樂等行業。保溫爐可以設計成二段或三段的結構，冷卻段可以設計成水冷套或低熔點的液體金屬。

Application and Principles

This series of vacuum directional solidifying furnace is a modern equipment working for melting metal or alloy with medium-frequency induction heating under vacuum, forming thermal gradient with specialized-designing holding furnace and cooling system, and preparation for directional solidified and single-crystal parts by pulling down mechanism. It can strictly control the temperature and alloy content of materials.

 Its furnace possesses the function of fast melting, minimizing the melting loss of elements.

 To obtain highest temperature gradient and smooth solidifying interface, it is adopted with special designing to its requirement for temperature gradient.

 This equipment is primarily applied to the production of silver-based, nickel-based, iron-based, and cobalt-based high-temperature alloys, and the high-quality products made of these alloys are commonly practiced into aerospace turbine engine industry, vehicle, bio-medical field, chemistry field and entertaining fields. Holding furnace can be designed as two-stage or three-stage structure. And its cooling stage can be designed as water jacket or liquefied metal with low melting point.

設備優勢及特點Advantages and Features

一、創新技術優勢

 　  通過創新研制模殼加熱系統和合金液快速凝固控制系統兩大功能模塊，提供行業領先技術設備產品。

A. Innovative Technology Advantage

 With innovatively developing die-shell heating system and alloy-liquid rapid solidifying control system, provides with advanced equipment with field leading level.

二、智能控制系統優勢

  1、采用10-15寸人機界面，集中輸入數據、集中管理、集中控制；

  2、全自動運行（真空，溫度、凝固速率、流量等全自動調節）；

  3、實時報警，歷史報警記錄；

  4、報警后自動判斷處理，分級等待；

  5、溫度、流量、速率、壓力、工藝整體輸入；

  6、實時趨勢曲線、歷史趨勢曲線；

  7、操作權限：操作者、管理者等（密碼保護）；

  8、多段工藝曲線選擇；

  9、可升級遠程協助診斷功能系統。

B. Intelligent Control Technical Advantages

 1. Adopt the best human-machine interface, 10-15 inch, among German brands, centralized date input, centralized management, and centralized control;

 2. Completely auto-operation (completely auto-regulating, such as boating time, pressure, flow, ignition);

 3. Real-time alarm, historical alarm recording;

4. Auto-deciding handling methods after alarming, waiting with grades;

5. Integrated input of temperature, flow, pressure, and boating time;

6. Real-time tendency curves and historical tendency curves;

7. Operating authorization: operator, manager etc. (password protected);

8. Multi-stage technological curve options;

 9. Upgradable remote assisting-diagnosing system

三、整裝系統設計優勢，占地面積小

  1、采用立體化設計，冷卻水與爐體，泵組管道整體化設計，維護平臺；

  2、設備整機采用烤漆。

C. Overall Designing Advantages, occupying small area

  1. It adopts 3D designing, integrated design of cooling water and furnace, pump pipes, maintaining platform;

  2. The entire equipment is painted by baking varnish.

四、工藝精準控制技術優勢

  1、采用變頻調速電機精確控制定模升降；

  2、高效電源控制（IGBT/PID）；

  3、溫度校準控制（紅外/熱電偶）；

  4、多組加料機構；

  5、高密封真空插板閥。

D. Process Accurate Controlling Technology Advantages

  1. It adopts variable-frequency speed regulating motor to precisely control the elevation of fixed model;

  2. High-effective power control (IGBT/PID);

  3. Temperature correction control (infrared/thermocouple);

  4. Multi-group material adding mechanism;

  5. High-sealing vacuum gate valve.

五、安全優勢

  1、大規格防爆裝置

  2、自動泄壓裝置

  3、反充壓裝置

  4、漏液檢查裝置

G. Security Advantage

 1. Huge-scale explosion-proof equipment;

 2. Pressure auto-relief device;

 3. Back-pressure filling device;

 4. Leakage checking apparatus.

六、整機性能升級優勢

  1、高精度伺服控制系統

  2、冷卻水流量自動檢測控制

  3、干式螺桿真空泵（德國萊寶/同級）

  4、閥門采用德國、日本品牌

  5、人機界面采用德國**品牌

H. Integrated performance upgrading advantages

  1、High-precision servo-control system；

  2、Auto-examining and controlling on cooling water flow/temperature;

  3、Dry-style screw vacuum pump (German Leybold/same class);

  4、Valves applies German and Japanese brands;

  5、Human-machine interface adopts the best brand in Germany.

設備主要技術參數Principle Technical Parameters

　　以下是設備產品技術參數，部分數據會隨著產品創新改進，最新數據請聯系我們:

Product technical parameters of equipment are presented as below, and partial of these data will be updated as the product innovation, please contact us if any latest data:

以上為標準配置，可根據客戶要求進行調整。

It is standard configuration above, and can be adjusted according to the demand from customers.